Machine operator night

DUTIES AND RESPONSIBILITIES

The Extrusion Associate 3 (EA3) is a training position through which Associates may advance to the Extrusion Associate 4 (EA4) position...

Through this training position, associates will learn to operate extrusion lines and produce vinyl siding products and accessories : ensuring that extruder outputs are consistent with product specifications and that quality assurance standards are maintained by inspecting finished product for consistency.

Associates must be in the EA3 position for a minimum of 6 months and be able to pass proficiency tests to be eligible for promotion to the EA4 position.

Associates that are unable to pass the proficiency tests for the EA 4 position within a 12 month period will be demoted back to the position held prior to becoming an EA3.
? Associate must learn to verify operational status of all equipment on assigned line according to start-up check list
? Maintain extruder and all peripheral line equipment settings (embosser, sterlco, dies, MRF, etc.) to produce outputs that are consistent with product specifications
? Perform Quality Assurance responsibilities that include conducting a variety of tests on finished product to determine product quality within an established range of performance
? Notify Supervisory personnel of deviations for prompt and accurate correction(s)
? Communicate with Maintenance Department and Manufacturing Shift Supervisor about machine malfunctions
? Learn to Assist Extrusion Associate 4 with troubleshooting operational problems and adjust equipment to maintain consistency on the extrusion lines;

inform QA Technician and Manufacturing Shift Supervisor(s) of problems or inefficiencies that cannot be corrected
? Learn to Assist with extruder machine output changeovers (, embossing drums, die sets) during the shift
? Learn to conduct a variety of line / panel checks to determine product consistency, including panel thickness, width, length, radius, hook, nail hems, perforation, and weep holes
? Perform housekeeping duties as needed such as clean up of water spills, knock-out build up in MRF cutter, and knock-out bins;

maintain cleanliness of extrusion line and surrounding work area
? Monitor Extrusion Associate 1s and 2s (Inspector / Packer) to ensure consistency and quality of product packed and application of proper packing techniques
? Relieve line EA1s and EA2s for breaks
? Develop communication skills so knowledge can be shared with previous and following shifts? Extrusion Associates about product quality, problems, and status of work in progress
? Complete accurately and legibly all extrusion and quality assurance related paperwork ( operational reports)
? Refer to Production Schedule for color of product, product number and quantity to be produced
? Locate Quality Assurance Specification from Lab to adhere to specifications for appropriate product
? Perform all quality assurance checks according to schedule on Operational Report
? Punch time clock before and after shift to record time worked
? Observe health and safety practices at all times
? Accurately performs pre-start checks, including verifying all equipment is ready for start-up
? Perform other related duties and assignments as required
? Maintain supplies at workstation
? Communicate with Material Handler(s) to move full warehouse racks
? Aid with training of new personnel in extrusion and quality assurance areas. Assist with training of temporaries and new hires in Extrusion Associate 1, 2, and 3 positions
? Floats to relieve Extrusion Associate 1s, 2s, 3s, and 4s for breaks
? Attend weekly shift meetings and monthly All Hands Forum, if required
? Actively participate in all plant safety programs, depending on location
? Notify Supervisor if proper tools are not furnished to complete job functions
? Assist with production equipment maintenance

Qualifications
? High School Graduate / GED
? Six months of related or production experience is required. Must be able to perform the functions of an Extrusion Associate 1 and 2
? Must be able to read, write and have working knowledge of machine mechanics. Must have good mechanical aptitude and above average math aptitude
? Must possess common sense, positive attitude, and demonstrate excellent attendance
? Must be quality and safety conscious, a team player
? Must have good communication skills and the ability to interact with people
? Must be detail oriented with ability to operate, read, and interpret test equipment / findings
? Must have ability to learn to operate a computer and ten key
? Needs ability to use and read calipers and micrometers to within one thousandth of an inch
? Must be able to work quickly with product and be able to lift up to 86lbs on a continual basis above shoulder height and below the waist and ability to team lift 87 to 100lbs, keep colors separate, and records weights accurately
? Must have excellent manual dexterity
? Extensive standing, frequent bending, lifting, pulling, pushing, reaching, twisting and walking
? Extreme weather conditions, and conflicts over acceptable product quality possible
? Equipment used : Hearing protection, safety glasses, tape measure, sawing glove, hack saw, packing gloves, tool box and contents, stamp and stamp pad
? Safe work performance is required from each Associate at all times
? Perform all duties and responsibilities in a safe manner in accordance with applicable Health and Safety Manuals
? Required to wear or use personal protectiveequipment as applicable and to immediately report unsafe working conditions
? Comply with all legislative requirements as outlined by Occupational Health and Safety Act and regulations
? Additionally, the proper discharge of safety responsibilities is an integral part of each Associate?s performance appraisal
? The requirements listed above are representative of the knowledge, skill, and / or ability required
? Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions

Last updated : 2024-09-10

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